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Vicon Full Wrap Coil Line

Harry Thompson IVJanuary 20th, 2020
v

Fabricates One Piece Duct
Fabricates Two Piece Duct
Vicon Full Wrap Coil Line
Proudly made the in U.S.A.

In a typical rectangular duct job, 75% is comprised of straight runs of Duct. Automating the fabrication of these Duct Sections can take a 2 day process to a 2 hour one. Vicon intentionally manufacturers their Coil Lines so that the contractor can dip their toes in the water with a Front End Line that is expandable to a Full Wrap Line at a later date, thus avoiding having to purchase another machine when they decide to go “Full Wrap”.

A Full Wrap Line is comprised of several stations, each built independently so that shops can modify to suit their desired production needs. We’ve profiled each of these stations below. Click and open for more information on each.

1. Uncoilers

Different gauges of metal for each cradle

Underfed Uncoiler into the (power) feeder
Moves up the feeder ramp into the beading unit.

2. Beading & Notching

Beading Unit

Beading Unit on right; optional Plasma Torch (for cutting out taps and takeoffs) in background.

Notching Unit

Operator is able to bring the notch heads in and out, adjusting the depth of the notch for either TDC / TDF or Slip & Drive using the hand wheels vs. manual placement.

3. Shear


Shear cutting Blank, Bead, and Notch sheets on a Front End Coil Line at Conklin Orlando

16 ga Capacity Shear Unit, the final station of a Front End Coil Line.

4. Transfer Tables

The Transfer Tables are a required addition in moving the blank thru the rest of the forming process as it becomes an L Section or Full Wrap Section.

Male Pitts

Female Pitts

Lockseam System

Model V-510-LS

The Lockseam System is built for ease of use and reliability. The system accepts beaded, notched and sheared blanks and automatically forms the Pittsburgh or Snaplock seams.

5. Dual Side Drive Turn (Dual Head Cleat Edge Former)

Model V-CEF-DH-5

Alternate view of Dual Head Drive Turn (one side has cover removed).
The Dual Head Cleat Edge Former rollforms a 7/16″ cleat edge on both ends of the duct.

6. Dual Head TDX Rollformer

Runs TDC or TDF Profile

Dual Head TDX Rollformer

Model V-TDX-DH-5

Liner Station—Feeder

Model V-510-DD

Includes the Four Position Insulation Coil Holder.

7. Liner Station—Pinning

Duro-Dyne 5 Station Multihead Pinspotter

Liner Unit (background), automatically decals, cuts to length, and applies insulation to duct with adhesive and weld pins. Brake (foreground) bends two piece (L section) or one piece (Full Wrap) Duct.
5 head Multihead Pinspotter, component in a Liner Station.

8. Braking Station

Model V-516B-FW


Braking station bending L Section Duct


Full Wrap Duct

The Full Wrap Automatic Brake System is a heavy duty hydraulic bending unit. Your duct is completely formed and ready to be seamed once the duct is automatically ejected by the computer controlled gripper unit. The system is smooth, fast, accurate and reliable.


L Section Duct